Manufacturing AI OS

Agentic factory intelligence built for SME scale — deployed in weeks, not quarters, without the enterprise price tag

UK and Nigerian manufacturing SMEs are being priced out of Industry 4.0 by enterprise cost barriers. EquiViral delivers the same predictive intelligence, real-time visibility, and automated workflows at a fraction of the cost — starting from £300.

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The manual work that's costing your manufacturing business

Maintenance is reactive — equipment fails before a work order is ever raised, halting entire production lines

Production data locked in the MES, financial data locked in the ERP — two systems that never talk

Inventory mismatches stop production lines multiple times a week, costing more than the fix ever would

Robotics and automation systems generate terabytes of data that nobody analyses or acts on

Quality exceptions logged on paper forms and reviewed days later — defects compound before anyone knows

Your Recommended AI OS Stack

These modules are pre-configured for manufacturing operations — deployed in 90 days.

CMMS OS

Priority 1

Catch equipment failures before they become revenue losses

Sensor-based predictive failure detectionAutomated work order creation and technician routingParts inventory check and purchase order trigger
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Inventory OS

Real-time demand-driven stock control — no spreadsheets, no stockouts

Demand forecasting from historical data and market signalsAutomated purchase order generation at reorder thresholdsReal-time multi-warehouse stock visibility
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ERP Bridge OS

Your ERP data stops sitting idle — AI turns it into executable decisions

Bidirectional real-time ERP data syncSales order → inventory → production → delivery chain automationLegacy ERP integration (AS/400, COBOL, flat-file)
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Robotics Integration OS

Give your robotics a brain — AI orchestration across every physical system

PLC/SCADA signal translation into operational intelligenceCobot and AMR task orchestration and dynamic reroutingAutonomous exception management with human escalation only when needed
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Intelligence OS

Threats identified, prioritised, and resolved before they escalate

Real-time anomaly detection across all data sourcesRevenue and demand forecasting modelsAutomated weekly/monthly performance dashboards
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What Manufacturing businesses achieve with EquiViral AI OS

37%
Unplanned production downtime eliminated
Predictive maintenance benchmarks — Q3 2026
+31%
Production throughput increase
AI manufacturing benchmarks — Q3 2026
35–65%
Inventory accuracy and fulfilment service level uplift
AI inventory benchmarks — Q3 2026
47% in 2026
UK SME agentic factory adoption rate
AutoNex Controls — live deployment Q1 2026

Investment to deploy your Manufacturing AI OS

Inventory OS

Continuous demand sensing through to dispatch — autonomous stock decisions, no lag, no manual input

£12,000
setup + £1,800/mo management
  • AI demand forecasting from historical sales, seasonality, and market signals
  • Automated purchase order generation triggered by live stock thresholds
  • Real-time multi-warehouse stock visibility across all locations
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Industrial Core

Stock, plant, and ERP data unified — one agentic layer making and executing operational decisions

£28,000
setup + £4,200/mo management
  • Inventory OS: AI forecasting, automated reordering, and warehouse intelligence
  • CMMS OS: predictive maintenance scheduling and work order automation
  • ERP Bridge: real-time bidirectional sync — no manual data entry, ever
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Ready to build your Manufacturing AI OS?

Get a free personalised blueprint — exactly which modules apply to your operation, projected ROI, and 90-day deployment roadmap. In 60 seconds.

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